IMAGIC flex drilling systems
The hybrid cables of the chainflex® product range are tried and tested and used in the new flexible IMAGIC flex drilling systems.
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igus® do Brasil Ltda
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chainflex® - application examples
chainflex® works. or your money back.
For the customer, the production must go on without problems and an energy supply system should accordingly function smoothly. That presupposes the effortless performance of all components and the cables used in them. igus® was the first company to develop a complete e-chain system®. chainflex® cables and e-chain® are supplied from one source and - according to application - offered with a system guarantee. The design principles that help to prevent machine downtimes all over the world have emerged and still develop from the know-how in cables that grew since 1989 and from a series of very laborious experiments.
Industrial robots
This robot applies various materials to a floor: Special demands are made on the cables of the “Floor Master Robot”
Steel industry
A central task in the plant for iron alloys is performed by the conveyor belts which transport the raw material to the melt reduction furnaces.
Sealing system
An industrial camera monitors a robot which takes over the insertion of seals in the automotive industry.
Chip card readers
Special, high tensile strength bus cables for chip card readers in a lift system.
Cables in high-speed use
Moving cables in high-speed use - igus energy chain systems in Hekuma plants
High-performance cable system
The combination of chainflex cables and MFP8 RJ45 plug connectors offers outstanding transmission characteristics even after millions of cycles.
Pick-and-place machine
Cables for 400 million strokes in ultra-fast pick-and-place movements.
Large machining centres
Measuring system cable also transmits signals safely over large distances and thus ensures high machine availability.
Coal silo
Lower weight and space requirements than alternative solutions for conveying coal.
Collision Avoidance
System]
These applications test systems that will make driving cars safer.
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Coal transport system
The motors in this system need a large number of cables.
Reversible-head trimming shears
Quick tool changes permit continuous machining of metal bands on both sides.
Handling roof tiles
No more cork screws and cable failures when transporting roof shingles.
Asphalting system
An asphalting system prototype that uses a pick&place portal to distribute the material from each batch.
Wastewater treatment plant
Due to the high robustness and stability, in a wastewater treatment plant near Saale, the decision was made for an E2/000 e-chain®.
Solar energy on a sailing boat
For protection against outdoor influences the connection cables of the solar cell were mounted in an E2 micro energy chain.
Circuit board assembler
17 million cycles per year – chainflex® cables for PCB assembly machine.
Concrete manufacturing
chainflex® control cables significantly reduce the failure rate of the machine in the concrete factory.
Estação de tratamento de água
Sistema de esteira porta cabos ao invés de enrolador de cabos - Ótimo funcionamento na estação de tratamento de esgoto desde 2000
Passenger compartment doors
Control cables for extremely small bend radii in the passenger compartment doors in public transport vehicles.
Stacking unit
300,000 double strokes a month impose rigorous requirements on the control cable.
Composting plant
Heat, abrasive dirt, high atmospheric moisture: These are only some of the ambient conditions in a composting plant.
Furniture factory
Cables with high bending strength increase machine availability in the furniture industry.
Roof structure
Thanks to the construction with e-chains® in the thermal spas in Bad Wörishofen, about 100 meters of cable could be saved and the weight of the roof was reduced.
Wood industry
The igus® preassembled energy chains create a lasting, low-wear connection to the tools.
Machining center
Top condition even after 9 years - Preassembled energy supply systems for precision machines working under tough environmental conditions
Fairground rides
The demands on the facility are very high. All parts of the elevator are permanently exposed to wind and weather, and additional centrifugal forces act upon the parts by the 180° rotation.
Cold storage rooms
Tests showed that the Micro flizz® can also be operated in tough test conditions in the cold chamber at -40°C and today it is standard equipment of the new generation high speed lifting doors.
Streetcar switches
The applied material repels chips with temperatures up to 850° C without leaving a trace.
Loading and unloading facility
Rigorous requirements imposed on the energy supply: Cycle times and narrow bend radii are a considerable strain on energy supply and lines.
Wood and sandwich processing
Here an energy supply system was developed from standard parts, whose piggyback system at last allocates a
defined place for the large volume suction hoses.
Machine tool manufacture
From special design to standard model - Preassembled energy supply systems reduce the costs in machine tool making in the long term.
Machining center
The ready-to-install assembled energy supply system is perfectly aligned to the high demands of the machine tool industry.
Wood-sawing machines
Unlike in former times, the Homag-Sawtech AG has virtually no more complaints.
Crane system
In the crane system, the requirements on the operating safety are especially high due to the long travels. Expensive shut downs and downtimes must be avoided in any case.
Special machine construction
For this milling machine only energy chains were considered that could satisfy the complex requirements occasioned by the high feed rates and the bend radii.
Máquinas de corte a laser
Because of the high demands on dynamics, the energy chain had to be stable, strong and not too heavy. The chain experiences very high lateral acceleration particularly on the Y-axis.
Crane system
In crane construction, energy supply systems frequently prove their technical and economic strengths. Flexibility, variability and a space-saving installation are only some of the most important criteria.
Special machine construction
Preassembled energy supply systems come into operation here. They provide the edge to cut down the cost of the process.
Wood processing
machine
There is little space available and the cables are strongly stressed due to the complex movements.
Shipyard crane
Energy supply systems for shipyard cranes successfully in operation since six years.
Ship loader
Since the ship loader started operations in 2000, no troubles, either mechanical or in the cables, have occurred in the energy chain area.
Glass production
Higher variability at lower costs - Multidimensional energy supply systems raise the performance of robots.
Handling system
Robotic handling system for circuit boards. Flexible energy supply system in use in clean room technology.
OpenHydro tidal turbine
A plastic chain makes any kind of maintenance on the open sea obsolete; a conventional metal chain would not be adequate for the combination of technical, climatic and mechanical requirements.
Dummy robot
A very high acceleration provided an enormouschallenge for the design engineers of this robot.
Door drives
Previously used cables have been replaced by flexible CF9 TPE control cables, which have a significantly longer service life.
Sewage treatment plant
The used igus® products prove themselves till today and drastically reduce the maintenance input.
Adhesive resin system
In the case of this adhesive resin system, a lifting platform moves upwardto a height three or four times a day to empty barrels with a volume ofapprox. 200 litres.
Underwater boring machine
Series CF27.D servo cables in underwater applications.
Dismantling tool
Flexible chainflex® CF9 control cables and various hoses in zig-zag application.
Low-floor tram
Operational safety in low-floor vehicles thanks to chainflex® control cable for extremely small bend radii.
Machine building
The technical demands on energy supply systems in machinery and plant construction require cables that work reliably.
Special machine construction
Energy supply systems demonstrate their reliability even in particularly aggressive environmental conditions in special-purpose machinery construction.
Digital camera technology
The chainflex® bus cables are used for their robustness and signal quality.
Linear motor axes
Energy supply systems and cables for the highest demands in linear drive technology.
Electric go-cart
Conversion of a go-cart with combustion engine into an electric go-cart with maximum driving pleasure.
Cordless screwdriver race
The unusual design for a recumbent bicycle has got what it takes: cordless screwdrivers are used here to drive it.
Indoor and outdoor cranes
Outdoor cranes must withstand harsh weather conditions. Indoor cranes also work under alternating moisture influences with simultaneous extremely high temperatures.
Inspection robot
This robot checks ventilation shafts before and after cleaning. Energy supply is via a cable
Design motorbike
Robust chainflex® cable CF 9 also withstands adverse weather conditions.
Conveyor unit of coal excavator
The winner of this year’s golden vector is also the longest travel ever to be realised with plastic energy chains in the world.
Multi-axis robots
Maintenance free with cables and multi-dimensional energy chains.
Further interesting applications from extremely diverse areas can be found here.
